I live in a 10-story condo building built in the 1960s. The entire building is made of gunite. We use masonry drill bits for holes, but nothing seems to grip well. We have tried concrete screws, metal drywall anchors (which seem to work the best), and a plethora of other anchors and screws, but nothing seems to work. They all cause mushrooming and they either don’t grip or turn the wall to powder. What are the best tools to affix things to the walls?

Shotcrete is a placement method for concrete. Dry-mix shotcrete (the old tradename is gunite) using proper materials, equipment, and application techniques should have easily been able to reach a strength of 4000 psi (28 MPa) in the first month. After 10 years in-place the concrete should be even stronger. The level of concrete strength developed by quality shotcrete should easily accommodate drilling in anchors or concrete screws. In my experience it would have been highly unusual to build an entire 10-story building with shotcrete even in the 1960s. I’d suggest based on the extremely weak material properties and the wall turning to dust what you think is shotcrete may be sprayed plaster or stucco. Those materials don’t have near the same strength as shotcrete and would exhibit many of the problems you have mentioned.

The ASA Buyers Guide provides a detailed listing of the products and services offered by our Corporate Members.

Sustaining Member

A&B Gunite
4316 Garland Dr, Fort Worth TX, 76117 United States

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AAA Shotcrete Inc
11024 Balboa Blvd Ste 190, Granada Hills California, 91344 United States

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Aarcomm Systems Inc.
18 Fawcett Road, Coquitlam British Columbia, V3K 6X9 Canada

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Active Minerals International, LLC
34 Loveton Circle, Suite 100 Sparks, MD 21152 United States

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Adams European Contracting Inc
589 Johnson Ave , Brooklyn NY, 11237-1311 United States

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Aloha Pools INC
6401 Orr Rd, Charlotte NC, 28213 United States

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Amelie Construction & Supply, LLC
285 Girty Road, Spring Church PA, 15686 United States

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American Concrete Restorations Inc
11S375 Jeans Rd, Lemont IL, 60439-8839 United States

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American Standard Concrete Pumping Hawaii Inc
94-400 Koaki St , Waipahu HI, 96797-2874 United States

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Ameritech Slope Constructors
PO Box 2702 Asheville, NC 28806 United States

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Andersen Construction
6712 North Cutter Circle, Portland Oregon, 97217 United States

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Applied Shotcrete
3200 Canfield Road, Sebastopol, CA 95472, United States

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Aqua Pool Inc
PO BOX L 1438 ELECTRIC AVENUE, EAST PITTSBURGH PA, 15112 United States

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Aquatic Artists Luxury Pools, Inc.
1260 Manns Chapel Road, Pittsboro NC, 27312 United States

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Aquatic Artists, Inc
1626 US Highway 1, Youngsville, NC 27596, United States

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Artisan Pools NC, Inc.
PO Box 598, Kitty Hawk NC, 27949 United States

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Sustaining Member

Artisan Skateparks
PO Box 598, Kitty Hawk NC, 27949 United States

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Sustaining Member

Ashlar Structural – A Halmar International Affiliated Company
421 East Route 59, Nanuet New York, 10954-2908 United States

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Associated Pool Builders Inc.
2121 Lovett Ave, Bismarck ND, 58504 United States

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Auza Contracting Inc
440 S 54th Ave, Phoenix Az, 85043 United States

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Baerren Concrete
9321 West Hialeah Place, Littleton CO, 80123 United States

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BAM Shotcrete Inc.
36807 N. 14th Street, Phoenix AZ, 85086 United States

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Barchip USA, Inc
PO Box 629, Waxhaw NC, 28247-1007 United States

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Basalite Concrete Products – Vancouver ULC
8650 130th Street , Vancouver BC, V3W 1G1 Canada

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BAT Construction Ltd.
10230 Dallas Drive, Kamloops BC, V2C 6T4 Canada

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Sustaining Member

Baystate Shotcrete LLC
67 Forest Street Suite 199 #270, Marlboro MA, 01752 United States

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Bekaert Corporation
4300 Wildwood Parkway Suite 100, Atlanta GA, 30339 United States

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Blastcrete Equipment LLC
PO Box 1964, Anniston, AL 36202-1964, United States

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BonaVista Pools Ltd
40 Shields Crt, Markham ON, L3R 0M5 Canada

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Bonsall Pool and Spa
3201 Pioneers blvd suite 30, Lincoln NE, 68502 United States

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An Education session must be taken by all participants except those that have already participated in an ASA Education session and are now retesting or recertifying.
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Nozzlemen seeking certification for the first time must submit 500 hours of documented nozzleman experience before they will be allowed to participate in an exam.

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  • Pass the applicable performance exam(s) and pass the written exam. No work experience documentation is required under this option.
  • Pass the applicable performance exam(s) and Submit 1000 hours of documented nozzleman experience for the two years immediately prior to seeking recertification. No written exam is required under this option.

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Please contact ASA at 248.983.1702 with any questions regarding this form or the education/certification program in general.

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Visit ASA’s Booth in the South Hall #S10919

WOC 2025, the industry’s ONLY annual international tradeshow dedicated to the commercial concrete and masonry construction industries, will take place at the Las Vegas Convention Center, 3150 Paradise Rd, Las Vegas, NV 89109, on January 21-23; Education 20-23.  As Co-Sponsors, ASA offers the deepest discounts for Exhibit-Only passes by using our A17 source code when registering. Registrations will open in the Fall. Look at how ASA participated at World of Concrete 2024 below.

ASA SHOTCRETE NOZZLEMAN EDUCATION CLASS

Time: 8:00 am – 4:00 pm
Location: North Hall #N211
Speaker: Oscar Duckworth
Registration code: ASATU
Registration Fee: $450; $485 after 12/12/2023
Attendees will receive: CP-60(15) Shotcrete Nozzleman Craftsman Workbook

This 7-hour program is a requirement for all nozzlemen wishing to pursue certification as an ACI Shotcrete Nozzleman through ASA. However, it also provides a great overview of the shotcrete process for contractors and project managers. This registration includes the required CP60 workbook (available in English or Spanish) and a complimentary 1-year ASA Nozzleman membership. (Registering for this class would also require you to sign up for an Exhibit-Only Pass, available for $25 using ASA’s source code: A17. Class is listed under Association and Industry Training.) Please note: this class alone will not result in certification. Opportunity for Wet-Mix certification is available, see Thursday option below.

Oscar Duckworth

Oscar Duckworth is an ACI Certified Nozzleman and currently an ASA/ACI Examiner for the wet- and dry-mix processes. He currently serves as Secretary on ASA’s Executive Committee and Chair of ASA’s Education & Safety Committee.

ASA WOC 2024 General Membership Meeting & Shotcrete Reception

Time: 5:00 pm – 7:30 pm
Location: TBD

Come hear the latest updates on ASA’s activities and network at our General Membership Meeting and Reception (no registration required).

RECOGNIZING QUALITY SHOTCRETE – (Shotcrete Inspector Education)

Times: 8:00 am – 4:00 pm (course) • 4:00 pm – 6:00 pm (exam)
Location: North Hall #N211
Speakers: Oscar Duckworth & Charles Hanskat
Registration Code: ASAWE (seminar only); ASAWEX (seminar with exam)
Registration Fee: Course only: $450; $485 after 12/12/2023 | Course with exam: $680; $715 after 12/12/2023

With the strong growth of shotcrete construction, the concrete construction industry needs on-site inspectors who are knowledgeable about producing high-quality and durable shotcrete. This one-day session from ASA provides guidance on over 40 critical elements of shotcrete applications to properly evaluate the overall quality of shotcrete – valuable information for onsite inspectors, General Contractors, shotcrete contractors and others who hire shotcrete sub-contractors. Topics covered include material selections, equipment, placement techniques, finishing, curing, protection, testing and safety as it relates to the shotcrete process.

Examinees may purchase direct from ACI (www.concrete.org/store): ACI CP-61Pack – Shotcrete Inspector Reference Package. This is the reference resource permitted for the open book exam, optional for those individuals pursuing the ACI Shotcrete Inspector Certification, and also available at the seminar for an additional charge.

Charles Hanskat

Charles Hanskat, PE, FACI, FASCE, ASA Executive and Technical Director, is also an ASA/ACI Examiner for the wet- and dry-mix processes. Charles also actively serves on a wide range of shotcrete-related committees including ACI and ASTM.

Oscar Duckworth

Oscar Duckworth is an ACI Certified Nozzleman and currently an ASA/ACI Examiner for the wet- and dry-mix processes. He currently serves as Secretary on ASA’s Executive Committee and Chair of ASA’s Education & Safety Committee.

ASA SHOTCRETE NOZZLEMAN CERTIFICATION – Wet Mix

Start Time: 8:00 am
Location: Henderson, NV
Examiner: Oscar Duckworth

Register for this session: WorldofShotcrete.com

Wet-Mix Shotcrete Nozzleman certification available for New, Nozzlemen-in-Training, Recertification, etc.

  • 500 hours of shooting experience required for New Nozzlemen
  • 25 hours of work experience required for Nozzlemen-in-Training candidates.
  • 1000 hours (within the last 2 years) of work experience + oral interview required for recertification candidates to opt out of the written exam.

Full day education is required for New and Nozzlemen-in-Training candidates, (Tuesday seminar noted above). Work Experience forms: https://shotcrete.org/wp-content/uploads/2021/03/ASA_Work_Experience_Form_2021.pdf – send to info@shotcrete,org (Subject line: For World of Concrete)

Performance and written exams offered at this session, register separately: worldofshotcrete.com

  • Thursday, January 25th – Henderson, NV | Performance Exams (shooting of panels) start: 8:00 AM
  • Friday, January 26th – Henderson, NV | Written Exams – start: 8:00 AM; followed by coring at the yard